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01MATERIAL SCIENCE

54SiCr6 SPRING STEEL. 2M CYCLE FATIGUE.

HIGH TENSILE STRENGTH Up to 2200 MPa
FATIGUE LIFE 2,000,000+ cycles
CORROSION RESISTANCE 720h salt spray
PRECISION ENGINEERING CNC-machined ends
SEE TESTING METHODOLOGY

FEA STRESS ANALYSIS

FEA STRESS ANALYSIS

Von Mises stress distribution under load.

VIEW ANALYSIS

CAD MODEL

CAD MODEL

Precision geometry for perfect fit and function.

VIEW BLUEPRINT
01ENGINEERING PHILOSOPHY

EVERY SPRING STARTS WITH A QUESTION.

We analyze vehicle dynamics, weight distribution, suspension geometry and driving characteristics to define the ideal spring rate, ride height and performance balance.

VEHICLE WEIGHT & BALANCE
SUSPENSION GEOMETRY
CENTER OF GRAVITY
SPRING RATE CALCULATION
DRIVING CHARACTER
02MATERIAL SCIENCE

THE MATERIAL DEFINES THE RESULT.

Only premium materials and advanced processes deliver the strength, durability and reliability we promise.

54SiCr6 STEEL

54SiCr6 STEEL

  • High grade chrome silicon steel for maximum strength and elasticity.
HEAT TREATMENT

HEAT TREATMENT

  • Precision heat treatment optimizes strength and fatigue resistance.
SHOT PEENING

SHOT PEENING

  • Enhances surface strength and increases resistance to fatigue.
POWDER COATING

POWDER COATING

  • Advanced coating for superior corrosion protection and a premium finish.
03DESIGN & SIMULATION

DESIGNED BEFORE IT'S BUILT.

Advanced software and engineering expertise allow us to simulate, analyze and optimize every detail before the first prototype is produced.

CAD DESIGN

CAD DESIGN

3D modeling for precise geometry and fitment.

FEA SIMULATION

FEA SIMULATION

Finite Element Analysis for stress and deformation prediction.

STRESS ANALYSIS

STRESS ANALYSIS

Detailed analysis ensures optimal strength and long life.

OPTIMIZATION

OPTIMIZATION

Geometry and material optimization for ideal performance.

PROTOTYPE

PROTOTYPE

Prototypes built for validation and testing.

04TESTING PROTOCOL

EVERY SPRING EARNS ITS PLACE.

We test beyond industry standards to ensure long-term reliability and consistent performance in the real world.

MATERIAL TEST

MATERIAL TEST

Chemical composition and mechanical property analysis.

FATIGUE TEST

FATIGUE TEST

Up to 2,000,000+ cycles to ensure maximum durability.

LOAD TEST

LOAD TEST

Spring rate and load characteristics measurement.

SALT SPRAY TEST

SALT SPRAY TEST

720h salt spray test to guarantee superior corrosion resistance.

ROAD TEST

ROAD TEST

Real-world testing in various conditions and vehicles.

FINAL VALIDATION

Every batch is validated before it becomes a STENS product.

05PERFORMANCE METRICS

PERFORMANCE YOU CAN MEASURE.

Numbers that represent our commitment to quality and engineering excellence.

54SiCr6 STEEL

Premium chrome silicon steel

1300 MPa TENSILE STRENGTH

Exceptional strength for high performance

2,000,000+ FATIGUE CYCLES

Cycles tested for long-term reliability

720h SALT SPRAY TEST

Corrosion resistance validated

-40°C TO 120°C TEMPERATURE RANGE

Reliable performance in extreme conditions

ENGINEERED IN EUROPE

Designed and produced with European quality

06WHAT MAKES STENS DIFFERENT

DETAILS THAT MAKE THE DIFFERENCE.

VEHICLE-SPECIFIC DESIGN

Every spring is developed specifically for each vehicle platform.

PROGRESSIVE SPRING RATES

Optimized for the perfect balance of comfort and control.

LABORATORY VALIDATION

Extensive lab testing to ensure consistency and reliability.

REAL-ROAD TESTING

Tested in the real world on different roads and conditions.

PREMIUM MATERIALS

Only the finest materials for unmatched strength and longevity.

EUROPEAN ENGINEERING

Engineered in Europe to meet the highest quality standards.

07FROM LAB TO ROAD

TESTED IN THE LAB. TRUSTED ON THE ROAD.

From simulation to real-world validation, we never stop testing so you can drive with total confidence.

EXPLORE STENS PRODUCTS
LABORATORY TESTING REAL-WORLD PERFORMANCE